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Active research is being done on GaAs and Si solar cell devices to improve its cost and efficiency.  The Condensed Matter Physics Laboratory-Semicon group is also in search for ways to fabricate high quality GaAs and Si solar cells. The research involves from the synthesis of materials, device fabrication and testing of the devices.

 

Basically, a solar cell is a device that converts energy from the light of the sun to electrical energy used by humans.  Solar cells are considered to be ecofriendly since there is no harmful waste product from the  energy conversion.  Thus, it  continuously supplies the world with green energy. Helping us with our everyday need for electricity without harming the environment.

Metallization

GaAs and Si are semiconductors that react to the spectra of light emitted by the sun. These materials generate electron-hole pairs that when harvested produce electrical power. There are different designs for these devices. But in its simplest form, the cell is just composed of a PN-junction and electrical contacts. These cells are hooked onto batteries and inverters so that the electrical energy harvested can be utilized for everyday use.

 

Metallization in solar cells involves the use of high vacuum chambers. The high vacuum environment frees the deposition of impurities. Itis necessary to deposit high quality metal films since the performanceof this device is related to the purity of the metal contact. Vacuum is achieved  with  the  use  of  pumps  such  as  rotary  and  turbomolecular pumps. For gallium arsenide (GaAs) based devices, the ideal contact wouldbe  gold  since  it  is  resistant  to  oxidation  and  has  very  low electrical resistance. Aluminum and silver is usually used for silicon solar cells. To produce  ohmic  contacts  for  GaAs   devices,  metal  alloys  such  as  gold-germanium (AuGe) and gold-beryllium (AuBe) are utilized for dopedcrystals.

 

Deposition of gold is done using resistive evaporation. By passing a high current across a metal pellet. The intense heat causes the solidmetal  to  vaporize.  The metal is  then  deposited  as  a thin  film  on thesubstrate.  A  quartz  crystal  monitor  monitors  the  thickness  of  thedeposited film during deposition. Silver and aluminum can also be deposited through this process. Aluminum  can  be  also  be  deposited  via  sputtering. 

 

Sputtering utilizes  nonreactive  gas  ions  to  deposit  thin  metal  films  on  differentsubstrates. The deposition process uses nonreactive gas such as argon.The gas is ionized then guided towards the metal target. Continuouscollisions in the metal target surface cause particles to be ejected thendeposited on the substrate. The table on the right shows exampls of metals used as contact on their respective semiconductor.

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